INGC Company has up-to-date productive capacities available. Its production facilities are equipped with top-notch equipment providing for full-cycle production, which ensures high precision in the process of manufacture of parts in all production sections and improves quality of products.
Area of the machine assembly shop – 26,900 sq. ft;
Area of the assembly and welding shop – 26,900 sq. ft;
Area of the surface preparation and paint coating application shop – 16, 100 sq. ft;
Up to 12 compressor units simultaneously
Up to 20 sets of gas pumping units annually
In 2020, the territory of the production area was expanded up to 700,000 sq. ft:
-
New administration buildings were constructed – 13,000 sq. ft;
-
Outdoor storage area was expanded – 39,000 sq. ft;
-
New 16 ton gantry crane was purchased.
Scheduled territory development activities:
Construction of new production shops of total area of 55,000 sq. ft, including:
- Blank and machine assembly shop – 29,600 sq. ft;
- Administration and amenity rooms and auxiliary areas – 3,66 sq. ft;
- Surface preparation workshop – 14,700 sq. ft;
- Procurement and finished product packaging workshop – 6,500 sq. ft;
Construction of metalware and electrical product warehouse.
Full-cycle production of compressor units and gas compressor units is performed at INGC facilities in the following sections:
-
Blank preparation section (metal cutting and plasma cutting, lathe, milling and drilling operations);
-
Welding and assembly section (welding, mocking-up, assembly of steel structures and process equipment);
-
Machine assembly section (packaging of systems, installation of process equipment, and argon arc welding);
-
Electrical section (assembly of the switchboard equipment, and performance of electrical work package);
-
Surface preparation and coating application section (shot-blasting and sand-blasting);
-
Procurement and packaging section;
-
Finished products storage area; storage and shipment area.
Production employees:
Production employees improve their professional skills and undergo training and certification on an annual basis.
Specialists of the Company have been trained in operations with equipment manufactured by various companies, such as Caterpillar,Аriel, Nuovo Pignone, John Crane, Eagle Burgmann, Thermodyn, Solar and others.
Within the framework of a new project, specialists of the Company have been trained in operations with Waukesha equipment.
All welders are NACWP certified. All production employees have field-specific education and qualification in their specialty.
Preproduction department performs the following activities:
-
Development of production processes and preparation for launching new products;
-
Control over the production progress and ensuring availability of a required set of design and technical documentation;
-
Production planning, operational control, and reporting;
-
Deployment of technical means for in-line production control;
-
Development and approval of administrative and technical actions aimed at product quality improvement.
-
Quality control:
-
Incoming inspection of materials and components;
-
Technical control of products in compliance with approved documents (design, technical and regulatory documentation);
-
Product testing (acceptance tests witnessed by representatives of customers, type tests of prototype models, electrical tests, acceptance tests);
-
Quality control of containers, marking and labeling, packaging, product storage, and preservation for storage;
-
Proving quality and completeness of produced or delivered products by providing support documentation and technical passports and datasheets
